1. Reference problem#

1.1. Tank geometry#

The geometry studied is that of the core zone of a generic tank of the 900 MWe level, of which an azimuthal portion of 45° is shown schematically in FIG. 1.1-a.

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Figure 1.1-a: View of a 45° section of the core zone of a generic 900 Mwe level tank

1.2. Characteristics of the defect under consideration#

In method \(K\beta\), the defect is not modeled in the mesh. The mesh makes it possible to calculate the stresses at the nodes. A first post-treatment is first applied to calculate the strength factor of the elastic stresses at the points of the defect from the stresses at the nodes (the method is detailed in [R7.02.10]). A second post-treatment is then applied to calculate the intensity factor of the elasto-plastic stresses using the so-called « correction b » method (see documentation R7.02.10]).

For this test, the under-coating defect in question is elliptical in shape, has a longitudinal orientation and is offset in the base metal. Its dimensions are as follows (see figure below):

  • Depth: \({\mathit{prof}}_{\text{def}}\mathrm{=}\mathrm{6mm}\)

  • Width: \(\mathrm{2b}\mathrm{=}\mathrm{60mm}\)

  • Several offsets in the base metal are considered:

\(\text{-}\mathit{decalage}\mathrm{=}0.0\mathit{mm}\)

\(\text{-}\mathit{decalage}\mathrm{=}2.5\mathit{mm}\)

\(\text{-}\mathit{decalage}\mathrm{=}5.0\mathit{mm}\)

\(\text{-}\mathit{decalage}\mathrm{=}7.5\mathit{mm}\)

\(\text{-}\mathit{decalage}\mathrm{=}10.0\mathit{mm}\)

_images/Shape2.gif

Figure 1.1-b: Defect position

1.3. Material properties#

For thermal calculation:

Two properties are specified, they are:

  • LAMBDA: isotropic thermal conductivity as a function of temperature, expressed in \({\mathit{W.m}}^{\mathrm{-}1}\mathrm{.}{K}^{\mathrm{-}1}\),

  • BETA: volume enthalpy as a function of temperature, expressed in \({\mathit{J.m}}^{\mathrm{-}3}\).

For the coating:

Temperature ( \(°C\) )

LAMBDA

0

14.7

20

14.7

50

15.2

100

15.8

150

16.7

200

17.2

250

18

300

18.6

350

19.3

Temperature ( \(°C\) )

BETA

0

0.000000.E+00

50

1.102100.E+08

100

3.013300.E+08

150

5.014300.E+08

200

7.081300.E+08

250

9.188800.E+08

300

1.132910.E+09

350

1.348980.E+09

For the base metal:

Temperature ( \(°C\) )

LAMBDA

0

37.7

20

37.7

50

38.6

100

39.9

150

40.5

200

40.5

250

40.2

300

39.5

350

38.7

Temperature ( \(°C\) )

BETA

0

0.000000.E+00

50

1.061900.E+08

100

2.903300.E+08

150

4.829100.E+08

200

6.832800.E+08

250

8.921600.E+08

300

1.109440.E+09

350

1.335060.E+09

For mechanical calculation:

Four parameters are filled in, they are:

  • \(E\):

Young’s modulus, expressed in \(\mathit{Pa}\),

  • \(\mathit{nu}\mathrm{=}0.3\)

Poisson’s ratio,

  • ALPHA:

isotropic thermal expansion coefficient, expressed in \(°C\),

  • TEMP_DEF_ALPHA = 20

value of the temperature at which the values of the thermal expansion coefficient ALPHAont were determined, expressed in \(°C\).

  • VALE_REF = 287°

Reference temperature \({T}_{\mathit{Réf}}\), for which the thermal deformation is zero, expressed in \(°C\).

For the coating:

Temperature ( \(°C\) )

\(E\)

0

1.985E+11

20

1.97E+11

50

1.95E+11

100

1.915E+11

150

1.875E+11

200

1.84E+11

250

1.8E+11

300

1.765E+11

350

1.72E+11

Temperature ( \(°C\) )

ALPHA

0

1.64E-05

20

1.64E-05

50

1.654E-05

100

1.68E-05

150

1.704E-05

200

1.72E-05

250

1.75E-05

300

1.777E-05

350

For the base metal:

Temperature ( \(°C\) )

\(E\)

0

2.05E+11

20

2.04E+11

50

2.03E+11

100

2E+11

150

1.97E+11

200

1.93E+11

250

1.89E+11

300

1.85E+11

350

1.8E+11

Temperature ( \(°C\) )

ALPHA

0

1.122E-05

20

1.122E-05

50

1.145E-05

100

1.179E-05

150

1.214E-05

200

1.247-05

250

1.278E-05

300

1.308E-05

1.4. Boundary conditions and loads#

1.4.1. Step 1: non-linear thermal calculation#

The limit conditions applied to the thermal calculation are summarized in Figure 1.3-a and are broken down as follows:

  • fluid temperature and exchange coefficient imposed on the inner wall,

  • thermal insulation on the external wall.

_images/10000000000002B9000001243A3DF5F1118F9B84.png

Figure 1.3-a: Thermal problem considered

1.4.2. Step 2: mechanical calculation in linear elasticity#

The boundary conditions of the mechanical problem are summarized in Figure 1.3-b below and are broken down as follows:

  • fluid pressure on the inner wall,

  • symmetry along the Oz axis on the lower segment,

  • shape effect as well as uniform movement along the Oz axis on the upper segment.

_images/1000000000000286000001ABD35DAA628CF557F9.png

Figure 1.3-b: Mechanical problem considered